Investigation of a 3D-Magnetic Flux PMSM with High Torque Density for Electric Vehicles
- Publisher:
- Institute of Electrical and Electronics Engineers
- Publication Type:
- Journal Article
- Citation:
- IEEE Transactions on Energy Conversion, 2022, 37, (2), pp. 1442-1454
- Issue Date:
- 2022-01-01
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This paper presents an investigation of a 3D-magnetic flux permanent magnet synchronous motor (3D-MF PMSM) used for electric vehicle applications. The investigated 3D-MF PMSM consists of an integrated radial-flux and axial-flux structure. It has two radial-flux air-gaps and two axial-flux air-gaps, as well as a toroidal winding wound stator. The integrated structure helps to concentrate all the flux within the motor to maximize torque production. Moreover, there are no end-windings in this motor and all the stator windings effectively are used in torque production. A comprehensive performance evaluation, in terms of the back-electromotive force, average output torque, cogging torque, torque ripple, flux-weakening capability, etc., of the investigated 3D-MF PMSM is conducted. An interior PMSM is purposely included as a benchmark for comparison. The results show that compared to the benchmark interior PMSM, the original 3D-MF PMSM exhibits significantly improved torque density, higher power factor, and higher efficiency, but suffers from serious cogging torque and torque ripple. Accordingly, an unaligned arrangement is introduced to the 3D-MF PMSM. As a result, the cogging torque and torque ripple are significantly reduced.
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