Micro-Brewery Symbiosis with IOT-Enabled Controlled Environment Agriculture

Publication Type:
Thesis
Issue Date:
2024
Full metadata record
To address the twin challenges of urban food security related to climate change and increasing microbrewery popularity leading to further CO₂ emissions this study designed, built, and operated a fully sealed, IoT-controlled vertical hydroponic farm (440-plant capacity) co-located inside a working brewery in Sydney, Australia. Over twelve months the enclosure was operated with various experiments performed to test the viability of different aspects of the system. A prototype low-pressure harvester diverted raw fermentation gas directly into the grow chamber for CO₂ enrichment. Continuous monitoring showed plant demand could depress internal CO₂ to 133 ppm by late afternoon (with external air exchange disabled), drawing down roughly 100 ppm day⁻¹. Direct injection restored levels to 900-1500 ppm for these experiments. Gas Chromatography confirmed a CO₂ purity of 99.975 %. Calculations were performed to determine the resulting rise in total volatile hydrocarbons for enriching the chamber from 400 ppm to 1500 ppm, showing a worst-case estimate of 2.7ppm – well below occupational hazardous exposure limits. Although further development is needed to enhance control and reliability for robust, commercially scalable deployment, directly harvesting raw brewery fermentation CO₂ would provide clear advantages such as (i) reducing breweries’ environmental footprint by capturing CO₂ otherwise released to the atmosphere; (ii) lowering growers’ input costs by removing the need for bottled CO₂; (iii) supporting a circular-economy by repurposing on-site brewery CO₂; and facilitating urban agriculture through a local, co-located source of CO₂. This work outlines a potential framework for safely capturing, metering, and injecting raw brewery fermentation CO₂ into controlled-environment agriculture, providing a foundation for future systems to expand upon.
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