Mechanical characterisation of Wood-PLA composite materials fabricated by fused deposition modelling under water conditioning

Publication Type:
Thesis
Issue Date:
2025
Full metadata record
Natural fibre-reinforced composites are gaining attention for their sustainability, particularly in additive manufacturing with Fused Deposition Modelling (FDM). However, the effect of natural fibre content on mechanical performance and moisture absorption on material integrity remains poorly understood. This thesis investigates the mechanical properties of pure PLA and wood-PLA composites under various conditions. Firstly, the mechanical performance of pure PLA and wood-PLA filaments in their unconditioned state was assessed. Tensile and single-edge notched bending (SENB) tests showed that adding wood fibre reduced tensile strength but enhanced energy absorption due to changes in fracture mechanisms, providing insight into fibre’s effect on failure behaviour. Secondly, the impact of water immersion and redrying on the composites was examined. Significant differences in strength, stiffness, and energy absorption were observed, with moisture uptake inducing reversible plasticisation, offering mechanical properties changes of wood-PLA composites in humid environments. Finally, wood-PLA filaments with varying fibre content were produced via melt-extrusion blending. These filaments were used to fabricate tensile specimens to investigate how fibre content influences mechanical performance in dry and moisture-conditioned states. The results demonstrated the correlation between fibre content, strength, energy absorption, and the extent of water-induced plasticisation. This research contributes to sustainable FDM composites for engineering applications.
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