Developing Next Generation Algae Bioplastic Technology

Publication Type:
Thesis
Issue Date:
2022
Full metadata record
Cyanobacteria are microscopic photosynthetic organisms capable of converting atmospheric COโ‚‚ into a bioplastic, PHB (poly-hydroxy-butyrate). Unfortunately, the industrial production of cyanobacterial PHB is still not economically viable due to lower PHB productivity rates and high cultivation equipment costs compared to fermentation. Thus, four areas were explored as separate data chapters in this thesis: ๐—–๐—ต๐—ฎ๐—ฝ๐˜๐—ฒ๐—ฟ ๐Ÿฎ: ๐—ฅ๐—ฎ๐—ป๐—ฑ๐—ผ๐—บ ๐—บ๐˜‚๐˜๐—ฎ๐—ด๐—ฒ๐—ป๐—ฒ๐˜€๐—ถ๐˜€ ๐—ณ๐—ผ๐—ฟ ๐˜€๐˜‚๐—ฝ๐—ฒ๐—ฟ๐—ถ๐—ผ๐—ฟ ๐—ฐ๐˜†๐—ฎ๐—ป๐—ผ๐—ฏ๐—ฎ๐—ฐ๐˜๐—ฒ๐—ฟ๐—ถ๐—ฎ๐—น ๐—ฃ๐—›๐—• ๐—ฝ๐—ฟ๐—ผ๐—ฑ๐˜‚๐—ฐ๐˜๐—ถ๐˜ƒ๐—ถ๐˜๐˜† Ethyl methane sulfonate (EMS) was used to create a mutant library which was screened using fluorescent activated cell sorting (FACS) to sort single cells with BODIPY 493/503 (a neutral lipid dye) into well plates. Mutants were screened for growth rate and PHB productivity with two mutant strains found to have enhanced PHB yields (29% and 26% higher than wild type), biomass densities (36% and 33% higher than wild type) and PHB volumetric densities (75% and 67% higher than wild type). ๐—–๐—ต๐—ฎ๐—ฝ๐˜๐—ฒ๐—ฟ ๐Ÿฏ: ๐—–๐—ต๐—ฒ๐—บ๐—ถ๐—ฐ๐—ฎ๐—น ๐—ฒ๐—ป๐—ต๐—ฎ๐—ป๐—ฐ๐—ฒ๐—ฟ๐˜€ ๐—ฎ๐—ป๐—ฑ ๐—ถ๐—ป๐—ต๐—ถ๐—ฏ๐—ถ๐˜๐—ผ๐—ฟ๐˜€ ๐—ผ๐—ณ ๐—ฐ๐˜†๐—ฎ๐—ป๐—ผ๐—ฏ๐—ฎ๐—ฐ๐˜๐—ฒ๐—ฟ๐—ถ๐—ฎ๐—น ๐—ฃ๐—›๐—• 10 different compounds (including oxidants, antioxidants, phytohormones) were screened at 3 concentrations (0.1 ยตM, 1 ยตM and 10 ยตM) to identify compounds which boosted and reduced PHB production. Two treatments, 0.1 ยตM IAA and 1 ยตM methyl jasmonate were found to increase PHB yield (55% and 19% compared to control). Two treatments, 10 ยตM allopurinol and 10 ยตM ethynylestradiol, were found to decrease biomass density, PHB yield and PHB density. ๐—–๐—ต๐—ฎ๐—ฝ๐˜๐—ฒ๐—ฟ ๐Ÿฐ: ๐— ๐˜‚๐—ป๐—ถ๐—ฐ๐—ถ๐—ฝ๐—ฎ๐—น ๐˜„๐—ฎ๐˜€๐˜๐—ฒ๐˜„๐—ฎ๐˜๐—ฒ๐—ฟ ๐—ฎ๐˜€ ๐—ฎ ๐—บ๐—ฒ๐—ฑ๐—ถ๐—ฎ ๐—ณ๐—ผ๐—ฟ ๐—ฐ๐˜†๐—ฎ๐—ป๐—ผ๐—ฏ๐—ฎ๐—ฐ๐˜๐—ฒ๐—ฟ๐—ถ๐—ฎ๐—น ๐—ฃ๐—›๐—• ๐—ฝ๐—ฟ๐—ผ๐—ฑ๐˜‚๐—ฐ๐˜๐—ถ๐—ผ๐—ป This study demonstrated the potential for primary domestic wastewater as a nutrient source of cyanobacterial biomass cultivation with no significant difference between biomass densities compared to the control culture. However, PHB yield was significantly inhibited (85% lower than control) which may have been linked to non-cyanobacterial biomass. ๐—–๐—ต๐—ฎ๐—ฝ๐˜๐—ฒ๐—ฟ ๐Ÿฑ: ๐—ง๐—ฒ๐—ฐ๐—ต๐—ป๐—ผ-๐—ฒ๐—ฐ๐—ผ๐—ป๐—ผ๐—บ๐—ถ๐—ฐ ๐—บ๐—ผ๐—ฑ๐—ฒ๐—น๐—น๐—ถ๐—ป๐—ด ๐—ผ๐—ณ ๐—ฐ๐˜†๐—ฎ๐—ป๐—ผ๐—ฏ๐—ฎ๐—ฐ๐˜๐—ฒ๐—ฟ๐—ถ๐—ฎ๐—น ๐—ฃ๐—›๐—• ๐—ฝ๐—ฟ๐—ผ๐—ณ๐—ถ๐˜๐—ฎ๐—ฏ๐—ถ๐—น๐—ถ๐˜๐˜† This techno-economic modelling study breaks down the key capital and operating costs and identifies the major financial barriers to profitability. For a base case scenario, a 10,000 tonnes of PHB bioplastic resin per year facility in Australia was used with breakeven and sensitivity analysis to assess economic viability. The results revealed that the cost of production was $18.1k USD/tonne which is over four times the current market price of PHB. However, through the combination of several optimistic scenarios, the breakeven price could potentially reach $7.7k USD/tonne.
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